Hitachi High-Tech Corporation (‘Hitachi High-Tech’, part of Hitachi Ltd’s connective industries sector), has launched the FOUNDRY-MASTER Smart 2, an enhanced stationary optical emission spectrometer (OES) designed to deliver lab grade precision in a compact, durable format designed specifically for quality assurance/quality control and non-ferrous metal analysis.
The instrument is manufactured by Hitachi High-Tech Analytical Science GmbH and sold worldwide by its group company, Hitachi High-Tech Analytical Science Ltd.
Hitachi High-Tech provides analytical instruments as a digitalised asset that serves as the basis for providing advanced digital services using Lumada. With thousands of units installed globally over the past decade, the company’s first generation FOUNDRY-MASTER Smart earned a reputation for reliability in demanding industrial environments such as aluminium, ferrous and non-ferrous foundries, metal fabrication and recycling. This next generation release continues that legacy, combining familiar dependability with modernised performance.
Building on this foundation, the FOUNDRY-MASTER Smart 2 introduces a series of targeted upgrades that improve analytical performance, enhance stability and reduce long term maintenance – all without increasing the price.
Hitachi Ltd’s Connective Industries Sector, to which Hitachi High-Tech belongs, is working to provide ‘HMAX Industry’, which combines data from an abundant install base of products (digitalised assets), domain knowledge and advanced AI. Through FOUNDRY-MASTER Smart 2 as a digitalised asset that acquires and generates data, Hitachi High-Tech as part of the connective industries sector will focus on ‘integrated industry automation’, which aims to expand ‘HMAX Industry’, a next generation solution for industrial fields that embodies Lumada 3.0, into growth industries horizontally, including research in the healthcare field and materials, and contributing to innovation for frontline workers.
MAIN FEATURES
OES can quickly analyse the composition and quantity of solid metals with minimal preparation. Compact stationary OES instruments are designed to fit seamlessly into the onsite laboratories of foundries, manufacturing sites and recycling sites, enabling rapid and reliable metal analysis. Improvements have been made primarily to include a scientific CMOS sensor, to provide a more accurate and user friendly analytical environment.
Technology advancements
Among the key upgrades is a scientific CMOS(1) sensor, typically found in high end laboratory instruments. This sensor is complemented by the ultra stable spark source(2), previously exclusive to flagship models. Together, they deliver tighter detection limits and consistent, repeatable results, especially for critical elements in aluminium , zinc and lead alloys that control strength, corrosion resistance and compliance. The CMOS sensor captures faint emission lines with less background noise, while the stable spark source ensures identical excitation conditions from measurement to measurement. This reduces signal variation and makes low level results more reliable.
Supporting these advancements is an optimised readout design that minimises EMI(3), ensuring signal clarity and stability even in noisy industrial environments. By cutting interference and drift by EMI, the system maintains calibration and performance over time, increasing confidence in every result.
Built for industrial realities
The FOUNDRY-MASTER Smart 2 is designed for the practical demands of metal analysis in quality assurance/quality control and foundry settings. Its existing compact benchtop footprint continues to save space, while the updated housing introduces a more modern look and improves component integration, making routine access and servicing easier. Combined with the company’s intuitive SpArcfire software, it is easy to operate, even for non specialist users, making it a dependable tool for fast, accurate results.
Application driven support
Backed by Hitachi High-Tech Analytical Science’s application driven support, operators benefit from expert guidance, custom calibrations and hands-on training to ensure seamless integration into routines. With a broad global installation base and a track record of responsive service, Hitachi High-Tech continues to be a reliable partner in stationary OES.
“We have focused this update on the things our customers rely on most: dependable performance, a compact footprint and strong value for money,” said Michael Molderings, product manager OES at Hitachi High-Tech Analytical Science. “It’s a practical evolution of a trusted system, built to support everyday quality assurance/quality control and foundry workflows.”
Contact: Michael Molderings, product manager OES, Hitachi High-Tech Analytical Science, email: [email protected] web: https://hha.hitachi-hightech.com/foundry-master-smart-2
1. CMOS (complementary metal oxide semiconductor) sensor. A highly sensitive detector that captures even very faint light signals, improving accuracy for trace elements.
2. Ultra stable spark source ensures identical excitation conditions from measurement to measurement.
3. EMI (electromagnetic interference) – unwanted electrical noise from surrounding equipment that can distort signals.
As part of the Hitachi High-Tech Group, Hitachi High-Tech Analytical Science specialises in a wide range of connected materials analysis products and services for use in the lab or in-field around the world. The company operates globally with centres worldwide offering assembly, sales and support services to customers across Asia, America and EMEA.
Hitachi High-Tech provides cutting edge technologies, products and services to society and customers with its corporate vision of ‘changing the world and future with the power of knowledge’ to contribute to a sustainable global environment, healthy, safe and secure lives, and the sustained development of science and industry. The company manufactures and sells clinical analysers, biotechnology products and radiation therapy systems in the healthcare field, semiconductor manufacturing and inspection equipment in the semiconductor field, as well as analytical systems and electron microscopes used in environmental fields and materials research.